New plasma cutted turbo manifold flanges. I designed a CAD drawing of the flanges and the cutting machine made the job. Nice and easy. 

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Here are the manifold pipes assembled, but not yet welded. 

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It seems to fit quite good in the place, nothing major work to be done! :) Only the nuts are going to be little bit difficult to tighten.

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Almost all welded together, except the final end. Here is the picture of typical broken manifold, it is going to break in pieces inside. It makes a rattling sound if broken. Download the typical rattling sound (MP3)

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 These are ready the final fitting test, if ok, then I can weld all parts together! :)

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Now the parts are welded, and sand blasted. The surface changes quite much and now those look very nice.

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Now the manifolds are going to oven for heat treatment to remove tensions. Then I'm going to apply the Black Satin coating which reduces heat and protects for corrosion. To the inside I put MCS ceramic coating.

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Now the manifolds are ready! :)

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